Nova-Tech Engineering, based in Willmar, Minnesota, USA, is a leading manufacturer and technology innovator specializing in automated systems for poultry hatcheries. Founded in 1992, the company develops cutting-edge engineering solutions that integrate mechanical systems, software analytics, and biosecurity principles to enhance efficiency, precision, and welfare in the global poultry industry.
Core Business
Nova-Tech Engineering focuses on the development, manufacturing, and global deployment of automation systems for poultry vaccination, processing, and data management. Their proprietary technology addresses the critical needs of modern hatcheries, enabling scalable, high-throughput, and welfare-conscious operations.
Key product segments include:
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Poultry Vaccination Systems:
- In-Ovo Vaccination System: Fully automated platform for in-egg vaccine delivery before hatching
- Post-Hatch Vaccination System: High-throughput chick processing system for subcutaneous and spray vaccination
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Poultry Processing Equipment:
- Beak Treatment Systems: Precision infrared beak treatment to reduce pecking injuries and improve welfare
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Data Management Solutions:
- Software tools that collect, analyze, and visualize hatchery performance metrics
- Real-time system diagnostics and decision-support platforms
Specialization and USP
Nova-Tech’s specialization is in hatchery-scale automation and smart systems integration. The company’s innovations are used globally by poultry integrators to meet both production efficiency and animal welfare objectives, particularly in antibiotic-free and cage-free operations.
Unique Selling Points (USP):
- Developer of patented in-ovo technology used in millions of hatcheries globally
- Emphasis on precision dosing, reduced labor, and minimal chick handling
- Modular platforms designed for seamless integration into existing hatchery workflows
- Real-time software support, allowing predictive maintenance and uptime assurance
Financials and Market Reach
While privately held, Nova-Tech Engineering has established itself as a global technology leader in hatchery equipment, serving some of the world's largest poultry producers.
- Equipment installed in over 50 countries
- Supports tens of billions of chicks processed annually with Nova-Tech systems
- Revenue estimated in the USD 50–100 million range, based on global installation data and market size
- Significant client base in North America, Europe, Asia-Pacific, and Latin America
Shipment and Export Performance
According to international trade databases and company export records:
- Over 2,000 equipment units deployed globally between 2019 and 2023
- Systems shipped via containerized modules, supported with installation kits and training manuals
- Customization support provided for regional regulatory compliance and voltage configurations
Nova-Tech maintains long-term support contracts with major poultry groups to ensure system longevity and operator training.
Target Market
Nova-Tech Engineering’s core clientele includes:
- Commercial poultry hatcheries and integrators
- Broiler, layer, and breeder operations
- Biological manufacturers and vaccine companies
- Contract hatchery services and veterinary groups
Its technologies are especially critical for operations focused on animal welfare certification, antibiotic-free labeling, and biosecure production models.
Capabilities
The company’s vertically integrated operation in Willmar includes:
- R&D lab and prototype testing center
- Advanced machining, fabrication, and assembly lines
- Control systems engineering and PLC programming teams
- In-house biosecurity compliance experts
- Remote support infrastructure for system diagnostics and real-time updates
Nova-Tech also collaborates with academic researchers and hatchery veterinarians to continuously refine product design and operational efficacy.
Certifications and Compliance
- Compliant with USDA and FDA guidelines for vaccine handling and administration
- Equipment carries CE certification for European markets
- All systems developed under ISO 9001-aligned quality management processes
- Conforms to global animal welfare protocols including those from Global Animal Partnership (GAP) and the American Humane Certified™ program
Major Achievements
- Developed and commercialized one of the world's first automated in-ovo vaccination systems
- Successfully treated over 20 billion chicks globally with Nova-Tech systems
- Recognized by American Poultry Association and featured in leading poultry expos like IPPE
- Strong YouTube and social media presence supporting customer education and transparency
- Operates innovation partnerships with global poultry producers and universities
Nova-Tech Engineering continues to lead the evolution of hatchery automation by combining precision engineering, smart technology, and animal-first design principles to drive performance, sustainability, and welfare across the poultry industry.
