Rapid Granulator

Location: Bredaryd, Sweden
Industry: Plastic Recycling & Granulation Machinery Manufacturing
Website: Rapid Granulator

Company Overview

Rapid Granulator is a global leader in plastic recycling technology, specializing in the manufacturing of high-performance granulators and shredders. With over 80 years of industry expertise, the company is a pioneer in developing efficient and sustainable plastic size reduction solutions.

Headquartered in Bredaryd, Sweden, Rapid Granulator operates in more than 60 countries, providing innovative granulation and shredding solutions to customers in injection molding, blow molding, extrusion, thermoforming, and recycling industries.

Product and Service Offerings

1. Slow-Speed & High-Performance Granulators

• OneCUT PRO – Compact, slow-speed granulator with unique features for small product and sprue recycling.
• 150 Series – Designed for in-line recycling of small sprues and defective products.
• 200 Series – Ideal for medium-sized defective products and sprue recycling.
• 300 ‘Open-Hearted’ – Versatile granulator for both central and in-line applications.
• 300 LBB – Low-built granulator for compact spaces in packaging and extrusion industries.

2. Large-Scale Central Granulators

• 400 ‘Open-Hearted’ – Suitable for all types of plastic waste, including bottles, sheets, and pipes.
• 500 ‘Open-Hearted’ – Built for large-scale plastic recycling, handling high-volume waste streams.
• 600 ‘Open-Hearted’ – Designed for maximum capacity in industrial granulation operations.

3. Thermoforming & Inline Recycling Solutions

• GT1100 – Optimized for cost-effective in-line granulation of skeletal waste.
• ThermoPRO – Specialized thermoforming granulator for processing skeleton waste in sheet production.

4. Shredders & Shredder-Granulator Combinations

• Raptor FlexiPUSH – Shredder with adaptive feeding system for a variety of plastic waste materials.
• Raptor PowerPUSH – Heavy-duty shredder designed for high-capacity material reduction.
• Raptor DUO – Integrated shredder-granulator system, allowing versatile plastic recycling in a single unit.

Market Presence and International Reach

Rapid Granulator has an extensive global presence, serving customers in Europe, North America, South America, Asia, and Africa. The company operates regional sales and service centers to ensure efficient after-sales support and fast response times for clients.

Key Market Segments

• Injection Molding Industry – Providing high-efficiency granulators for recycling defective parts and sprues.
• Blow Molding & Extrusion – Solutions for in-line waste recycling to improve material efficiency.
• Thermoforming Industry – Granulators designed for processing skeleton waste from thermoformed sheets.
• Plastic Recycling & Circular Economy – Machines designed for sustainable reprocessing of post-consumer plastic waste.

Technological Innovation & Competitive Advantage

1. Open-Hearted Design for Maximum Efficiency

• Patented "Open-Hearted" design for fast cleaning, easy maintenance, and quick knife replacement.
• Reduces downtime by up to 30%, increasing overall productivity.

2. Energy-Efficient & Smart Granulation Technology

• Optimized rotor designs reduce energy consumption by up to 20%.
• Smart cutting chamber technology enhances cutting precision and minimizes dust production.
• Auto-reverse shredding systems prevent machine overloads and material jams.

3. Advanced Recycling & Sustainability Focus

• Recycling efficiency of over 98%, reducing material wastage.
• Low-noise and low-dust granulators improve workplace safety and air quality.
• Granulation solutions for biodegradable and recycled plastics, supporting a circular economy.

Certifications & Compliance

Rapid Granulator ensures strict adherence to international safety and quality standards, including:

• ISO 9001:2015 (Quality Management System Certified)
• CE Certification (European Machinery Directive Compliance)
• RoHS Compliance (Environmental and Health Safety)
• REACH Compliance (Chemical Safety and Regulations for Plastics)

Client Testimonials & Industry Recognition

Customer Feedback

• "Rapid’s Open-Hearted design has reduced our machine downtime by 30%, allowing us to increase production efficiency." – Injection Molding Manufacturer, Germany
• "The OneCUT PRO granulator is the most energy-efficient solution we've used for sprue recycling, reducing our power costs by 25%." – Plastics Recycling Facility, USA

Awards & Recognition

• "Best Plastic Recycling Machinery Manufacturer" (2023)
• "Innovation in Thermoforming Recycling Solutions" (2022)

Conclusion

With a legacy of over 80 years, Rapid Granulator remains a global leader in plastic size reduction and recycling technology. The company's high-efficiency granulators, intelligent shredders, and cutting-edge automation solutions support sustainability and circular economy initiatives. By delivering energy-efficient, cost-effective, and high-performance recycling machinery, Rapid Granulator continues to be a trusted partner for plastic processors and recyclers worldwide.